17-09-2021

The 5.7x28mm cartridge is housed in this FN-manufactured Model Five-Seven USG autoloading pistol.
  1. 4.6 30mm Vs 5.7 28mm 2
  2. 4.6 30mm Vs 5.7 28mm Ammo
  3. 4.6 30mm Vs 5.7 28mm Pistol
  4. 4.6 30mm Vs 5.7 28mm Barrel
  5. 4.6 30mm Vs 5.7 28mm Steel
  6. 4.6 X30mm Vs 5.7 X28mm
  1. Oct 11, 2019 Using a rebated rim design and smokeless powder cartridge, the 5.7 offers a.224-inch bullet in several varieties. Similar in length to the.22 WMR and despite being lumped into the small caliber.
  2. The 4.6×30mm cartridge was introduced in 1999. It was designed as a competitor to FN Herstal's 5.7×28mm cartridge. Compared to standard intermediate cartridges one can carry more 4.6×30mm ammunition due to the lighter weight and relative small dimensions of the cartridge.
  3. Other new 5.7-chambered guns at SHOT include the Diamondback DBX, an AR-style pistol with a folding Tailhook brace, and a model of the CMMG Banshee. Speer also introduced a new 40-grain 5.7x28mm.

NS, We have covered this before-next time do a search. Other than being able to perforate soft body armor, the 5.7 x 28 mm used in the FN P90, as well as the 4.6 x 30 mm fired from the HK MP7 cause wounds less incapacitating than those made by 9 mm FMJ fired from a pistol.

Development of the FN 5.7x28mm began more than 20 years ago and was first introduced in a submachine gun for military applications in the early 1990s. A tactical handgun followed in the late 1990s, and by 2005 a civilian version appeared. The cartridge is advertised to push a 27-grain lead-free bullet at 1,950 fps, a 28-grain lead core bullet at 2,050 fps (now discontinued but will return in 2010 due to demand) and a 40-grain lead-core Hornady V-MAX bullet at 1,700 fps.

While many other powders were tried, these gave the best overall accuracy, velocity and were within pressure limits.

The current civilian tactical handgun, known as the Model Five- Seven USG, is an autoloader with a 20-round capacity. It is constructed of polymer with appropriate parts being alloy and steel. Sights are fully adjustable. Barrel length is 47/8 inches, and weight is around 24 ounces empty.

The 5.7x28mm cartridge is a bottleneck design that utilizes .22-caliber (.224-inch) bullets. The shoulder angle is 35 degrees. Water capacity (measured to the bottom of the neck) is 11.1 grains. It is a proprietary cartridge, so there are no pressure guidelines or industry standards for handloading. Clearly FNH USA (www.fnhusa.com) would rather sell ammunition than encourage handloading that would produce ammunition for a fraction of the price.

In discussing the cartridge with a company representative, it seems that factory fodder is loaded at something close to 50,000 psi, a figure that has been confirmed by at least one lab that I am aware of. At the time of this writing, only one factory load, the 40-grain version, was available for evaluation. This load was closely scrutinized to learn as much as possible about pressure curves, velocities, function, priming, case strength, etc., so that handload data would be safe and

Factory cartridge overall length is 1.5925 inches.

reliable.

Handloading the 5.7x28mm posed a number of challenges and oddities that have never been observed in any other cartridge. For instance, upon retrieving fired cases (from factory loads), it was observed that the case body had a slight reversed taper, as it measured around .007 inch larger in diameter at the shoulder than at the case head, which is simply mind-boggling! Factory loaded ammunition has essentially no taper from the case head to the shoulder or is not more than .001 inch smaller at the shoulder than at the head (a figure that is supported by C.I.P. drawings). Cases were also obtained that had been fired from two other FN Five- Seven USG pistols, and they had a similar reverse taper. Clearly FN is cutting the chambers to this odd dimension, and there is no explanation as to why. Due to the above dimension issues combined with a

Case head expansion was carefully gauged before and after firing.

bottleneck case that should be full-length resized to achieve proper chambering, case life is not long and signs of case head separation began to appear after just a few reloadings.

Adjusting the sizer die is different than that of conventional cartridges. The sizing die body should first be set in conventional methods. To prevent cases from being crushed while sizing, due to the expander ball and sizer die trying to accomplish their respective jobs at the same time on so short a case, the expander assembly must be adjusted so that it extends as far down as possible. To accomplish this, place a case in the shellholder and raise the ram to its highest point, then screw the decapping assembly down until it bottoms out on the inside (or head) of the case, then turn it up one-half turn and set the locknut.

Powder selection is critical for the 5.7x28mm. Disassembling factory loads (as assembled by Fiocchi USA) revealed that they contained 5.1 grains of ball powder, which was not even close to filling the case. There were

The FN 5.7x28mm cartridge (center) features a bottleneck case and utilizes .224-inch bullets. For size comparison the .357 Magnum (left) and .22 Winchester Magnum (right) are shown.

several powders that proved capable of duplicating factory load performance such as Accurate AA-5, AA-7, Ramshot True Blue, Vihtavuori N105, Hodgdon Universal and Alliant Power Pistol. Although performance was certainly acceptable, just like the factory powder, the above propellants failed to fill the case.

Knowing that a slower-burning powder could improve velocities while staying within pressure limits, I proceeded to develop loads using powders that are commonly used in magnum revolver cartridges, which used up most of the case capacity. Pressures were within factory load limits, extreme spreads and accuracy were promising, but due to the blowback design of the FN pistol, impulse energy of the load was too long, and the action would begin to unlock while pressures were still busy driving bullets down the bore. As a result the shoulder was moving forward excessively, leaving a very short neck. Clearly this was the wrong approach

Dies must be properly adjusted (see text) to avoid crushing cases.

or wrong propellants in an autoloading action of this design, and these loads were discarded. In a closed-breech gun, the cartridge has the potential to deliver significantly greater velocities with slower-burning powders. I was able to get Accurate AA-9 to work properly in conjunction with 45-grain bullets, reaching speeds exceeding 1,750 fps – a load that should be approached with caution to make certain that pressures are low when the action of your gun opens (which may be different than mine).

I was unable to identify or have revealed the primer that the factory ammunition contained. Bullets were pulled and cases reloaded with several of the accompanying loads to compare pressures generated by my handloads versus the factory loads. For all data, a Winchester Small Pistol Magnum primer was used.

Powder selection for the 5.7x28mm is critical. The case on the right was fired with a too slow burning propellant. Note how the shoulder is moved forward, due to the action unlocking while pressures were still at work.

Incidentally this primer showed less pressure than factory load primers.

Many of the handloads in the accompanying table were checked for pressures at Western Powders lab, most of which were running between 40,000 and 45,000 psi. It should be noted that my contact reported seeing boat-tail bullets generate 10 to 15 percent greater pressures in the test pressure barrel than the same weight bullet featuring a plain base. There was no explanation as to this oddity, but in the production pistol used herein, a difference in pressure was not generally detectable.

Cases tend to stretch rapidly, so it is suggested to keep them trimmed within specifications, or pressures will likely spike if they become excessively long. It should also be mentioned that a light to medium crimp should be applied to keep bullets in place. A too-heavy crimp will buckle the lightly constructed case at the point of the shoulder, so cases of uniform length will help prevent under or over

The Sierra 45-grain softpoint Hornet bullet does not have a crimp groove but should still receive a light to medium crimp.

crimping and will aid in producing reliable and accurate ammunition.

At the time of this writing, handloading components are largely in a back-order mode, and I was unable to obtain 35-grain bullets for load development. Thus the data includes bullets of 40 and 45 grains only. In 40-grain weight, the Sierra Hornet softpoint and Hornady VMAX each proved excellent, while the Sierra 45-grain Hornet softpoint, Speer softpoint and Hornady Bee hollowpoint also gave excellent overall results. With the exception of the Hornady Bee bullet, none of the above bullets featured a cannelure but was nonetheless crimped in the same manner as factory ammunition.

It is too bad that FNH failed to design the lockup and spring strength of the Five-Seven USG to handle ammunition containing slower-burning powders that offer a longer impulse energy. In other words it left performance on the table so to speak. At any rate, the FN Five-Seven USG functioned flawlessly throughout the load development, and all data in the accompanying table cycled the action. The cartridge is not especially easy to load with perfect results, but armed with the above information, details and data, it can work reliably.

For reloading data that goes with this article, please click the link 5.7x28mm Load Data..

I was doing some training recently with people who’ve ‘been there and done that’ and invariably the subject of the ‘best’ pistol round came up. Usually these endless discussions revolve around .45 ACP vs .40 S&W with various other calibers added to confuse the discussion still further, but this time one of our group said he thought the 5.7x28mm round was the best.

I’d never really considered this round in the past because it isn’t a mainstream round – very few weapons out there fire it. But I respected the guy who advocated it and so kept my silence and listened rather than spoke, and did some research subsequently.

5.7

I’ve got to tell you I’m hooked. The 5.7×28 round has several significant advantages over all other pistol rounds – its speed and its dimensions, and to a lesser extent its weight. It is reasonably priced, with its greatest weakness being lack of pistols that will accept this caliber.

Lethality Issues

Let’s consider speed first. Most pistol rounds exit the muzzle at anywhere from somewhat below 900 feet per second up to about 1400 fps. The speed of a bullet depends on its caliber, its weight, the powder load, and the barrel length.

To give some context :

RoundBullet (grains) MV (fps) ME (ft lbs)
.22 LR37 LHP97578
.25 ACP50 FMJ76064
.32 ACP60 STHP970125
.380 ACP90 JHP1005200
9×19115 JHP1175341
9×19 +P115 JHP1300425
.40 S&W165 JHP1150485
.45 ACP230 FMJ839360
.45 ACP +P185 JHP1140530
5.7×2840 V-Max1750320

Note – all measurements can vary +/- 10% depending on the cartridge manufacturer and barrel length. In the case of the 5.7 round, speed is from an FN 5-7; add 200 fps if fired from a P90 and another 20 ft lbs; add an additional 150 fps (ie 350 fps total) if fired from a PS90. (MV = Muzzle velocity; ME = Muzzle energy)

As for the round’s dimensions, it has a smaller diameter than any of the other bullets except for the .22 round. 5.7mm is .224″ – a single thousandth of an inch larger in diameter than a 5.56mm/.223″ rifle round. A narrow diameter for any round is not normally considered a good thing – in simplistic terms, the larger the diameter, the larger the wound cavity created.

(But, on the other hand, does it really make that much difference whether the wound cavity is created by a bullet measuring 0.4″ in diameter or one measuring 0.45″ in diameter? Both are tiny compared to the size of a person’s torso.)

The notable thing about this round is that it is narrow but long – it measures 21.6mm (0.85″) in length (the 28mm measurement relates to the length of the cartridge case, not to the length of the bullet). In round figures, it is almost four times longer than its diameter. This compares to standard 9mm rounds which are about 1.5 times as long as they are wide, sometimes less.

The 5.7×28 round also has its center of mass further back towards the rear of the bullet than is the case with most other pistol bullets, due to its long gracefully pointing nose.

Accordingly, when a 5.7×28 round hits a target, the bullet tends to tumble (the same as the .223 round). This does two things. It makes for a much larger wound cavity than it would if drilling a tidy hole as would otherwise be the case, and it ensures that all the bullet’s energy is transferred to the target, with less danger of the bullet zipping out the back side of the target and on to whatever other things are behind it.

Now let’s return to the bullet’s speed to consider another measure of bullet lethality. As a disclaimer up front, I should acknowledge that all studies of all types of bullet lethality can be considered as incomplete and inconclusive, and as such there are no exact factors to optimize in designing the ultimate self-defense round. That is why there is so much (and such repetitive) discussion over the relative effective stopping power of different bullets.

Hydrostatic Shock

With that disclaimer out of the way, the phenomenon of hydrostatic shock is a somewhat controversial factor which some authorities believe to be a significant contributor to a bullet’s ability to rapidly incapacitate an aggressor (ie faster than the time it takes for the aggressor to simply bleed out). Some proponents of hydrostatic shock even claim that a bullet hit in the torso will transfer energy through the body’s non-compressible fluids to the brain.

Hydrostatic shock effects are not only somewhat controversial, but also somewhat secondary for most pistol rounds, because the pistol rounds do not travel fast enough to have an appreciable hydrostatic shock effect. The FBI recommends that pistol rounds be chosen primarily on the basis of their ability to penetrate 12″ of ballistic gelatin.

However, the 5.7x28mm round is considered to provide a greater hydrostatic shock effect than most other pistol calibers and bullets (and seems to penetrate about 12″ into ballistic gelatin as well).

Those who argue against hydrostatic shock say that accurate bullet placement into vital organs and areas of the body is the most certain approach to ensuring capacitation. A possible response to that statement is to accept it, but to point out that few of us can guarantee such accuracy under stress in a volatile situation, and so any added factors that can help us win the fight are to be embraced enthusiastically. It would seem the 5.7 round offers the best of both worlds – sufficient penetrative ability to be reasonably likely to reach vital organs if hitting the target in an optimum zone, and the added bonus of hydrostatic shock, ‘whether it is needed or not’.

This has certainly been accepted by Navy Seals, Secret Service, and the Federal Protective Service, all of whom have chosen 5.7mm rounds and weapons for their operatives.

The 5.7 round is rated as having an effective range of 55 yards when fired from a FN Five-seveN pistol, or 220 yards when fired from a P90.

The very high velocity of the round also gives it a very flat trajectory, and allows for optimum accuracy.

Recoil & Flash

The 5.7x28mm round gives you something for nothing – it leaves the gun with a goodly amount of energy, in high speed search of something to transfer its energy into for maximum effect, but does so without the expected amount of recoil.

The recoil experienced when firing a 5.7×28 round through a FN Five-seveN pistol is appreciably less than the recoil experienced firing a 9mm round through a Glock 17. This is all the more surprising because the Glock is a slightly heavier weapon (both weigh about 22 oz unloaded but 17 rounds of 9mm ammo in a Glock magazine weigh considerably more than 20 rounds of 5.7mm in a FN magazine). It has been cited as having 30% less recoil than a regular 9mm round.

Although recoil is low, muzzle blast and flash is appreciably higher – I’ve not fired the cartridge at night, but based on the visible flash from daytime shooting, I’d imagine it to have appreciable impact on your night vision acuity if you had to use it in a dark environment.

Weight

The cartridges weigh about half the weight of typical 9mm cartridges. This, plus their small size, makes it very convenient to carry plenty of spare ammunition.

Cost

Regular civilian grade ammunition can be purchased at around $20 per 50 round box of the SS197SR cartridges and $25 per 50 round box of the SS195LF cartridges. This makes it priced closely comparable to regular grade .45 ACP and only a little more than .40 S&W ammo. The same source sells standard 9mm ammo for around $12/50 rounds.

When you keep in mind you don’t need to buy outrageously expensive self defense rounds in addition to the ammo you buy for practice and plinking, it seems clear that from an affordability point of view, the 5.7 round is no worse than most other standard caliber rounds.

Cop-Killer?

The anti-gun nuts – and I use the word ‘nuts’ advisedly because they seldom allow common sense to interfere with their hysterical dislike of anything that goes ‘bang’ have denounced the 5.7×28 round as being a ‘cop killer’ round with alleged magic properties to penetrate through bullet proof vests.

These are probably the same people who described the Glock 17 pistol, for the first few years after its introduction, as a ‘plastic gun’ which they claimed would be undetectable when going through airport security, due to ‘having no metal’ in it. Of course, this is an utterly nonsensical statement – the entire barrel, slide, and assorted other pieces of the action are all made of good solid steel, and with airport metal detectors capable of detecting a single penny in your pocket, they’d never have any problem with over a pound of solid steel in the so-called ‘plastic’ gun.

4.6 30mm Vs 5.7 28mm 2

The claims about the 5.7×28 round are similarly specious. It is true that one of the original development goals was to create a bullet with better penetrating power to get through battlefield flak jackets, and for sure, an armor-piercing version of the round is available, although only to the military and law enforcement, and this round is definitely capable of penetrating some kevlar vests.

But most pistol and rifle rounds are offered in armor-piercing variations, so the fact there’s an a/p version of the 5.7×28 round is not unusual.

4.6 30mm Vs 5.7 28mm Ammo

Most importantly, however, civilians can only buy two versions of the 5.7×28 round – the SS195LF (lead free) and the SS197SR (sporting round). Neither are armor-piercing. Only the SS190 is classified by ATF as AP and sale is restricted to law enforcement and military only.

Unfortunately it isn’t only the rabid anti-gunners who ascribe magical powers to this round. At the local gun range, the generally knowledgeable range master claimed that the 5.7×28 round traveled at 3300 fps (almost exactly twice the actual speed of 1750 fps) and could penetrate ‘both sides of a kevlar helmet’.

Here’s an interesting critique of the round which compares it to some high powered .22 cartridges, and as this comparison would indicate, it is absolutely not a cop-killer with any magical penetration powers at all. Unstated in the article is the fact that these bullets (like 5.56mm/.223″ rifle rounds) tend to tumble when striking a target – this is a great way to transfer the bullet’s energy to the target, to create a wider wound channel, and to avoid over-penetration, but it is absolutely useless in terms of penetrating a bullet proof vest (or much else for that matter, either).

Why Is the 5.7×28 Round Not More Popular?

So, if you’ve read all this way, you’ll be seeing this as an excellent round with a lots of pluses and no minuses. Why hasn’t there been a rush to adopt it by handgun manufacturers and military/law enforcement institutions? In contrast, the .40 S&W, first introduced in 1990, has quickly won widespread acclaim and adoption, whereas the 5.7mm round languishes with little marketplace awareness and even less acceptance.

4.6 30mm Vs 5.7 28mm Pistol

It is hard to have an answer to this relevant question. My own best guess is that most shooters are hung up on the size issue. A bigger bullet is intuitively better than a smaller bullet, and when you think back to the introduction of the .40 S&W round, it was not so much displacing/replacing the even larger .45 ACP round as it was substituting for smaller rounds such as 9mm. The ‘bigger is better’ crowd were able to welcome the .40 S&W without having to change their paradigm.

4.6 30mm Vs 5.7 28mm Barrel

On the other hand, the 5.7mm round is tiny. It is long and narrow and ‘delicate’ in appearance. It weighs only 40 grains, compared to 115 or more for a 9mm round, 155 or more for a .40 S&W and as much as 230 grains for a .45 ACP round.

This makes it difficult to accept the 5.7mm round as being better than the larger heavier rounds it competes with. Add to that the successful scare-mongering and hate-mongering by the anti-gun forces so as to make it a controversial round that politically correct shooters may choose to avoid, and this excellent round has found little acceptance.

Another reason is the difficulty in adapting existing designs of pistols to chamber the 5.7mm round. It is, for example, relatively simple to convert a pistol between 9mm and .40 S&W (look at the Glock family for an obvious example). But due to the relatively long length of the 5.7mm round, it needs major alterations to the design of the grip (to hold the much longer magazine) and to the slide and receiver (allowing the slide to go back much further to eject spent cases and feed new rounds into the chamber. It is fair to say that the 5.7x28mm cartridge is pushing the outer limits of cartridge dimensions that can be used in an ergonomic pistol design.

Lastly, the chicken and egg effect is definitely in play. If you want to use the 5.7mm round, you have effectively only one handgun choice – the FN Herstal Five-seveN; an ugly, expensive and bulky weapon with nothing to recommend it other than being chambered for the 5.7mm round. This further discourages shooters from seeking out 5.7mm based pistols, which discourages the pistol manufacturers from developing new pistols.

4.6 30mm Vs 5.7 28mm Steel

Summary

The 5.7x28mm round is an impressive round in every respect, and offers greater stopping power combined with greater controllability (as compared to most other mainstream pistol rounds), all in a tiny sized package, and at an affordable cost per round.

4.6 X30mm Vs 5.7 X28mm

With so much going for it, and very little if any downside, it deserves a more prominent role in our awareness than it currently has.